Shandong Hongfan Power Technology Co.,Ltd
professional jichai weichai zichai engine parts supplier
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Maintaining good habits during engine operation not only helps detect and resolve potential issues early but also significantly reduces the frequency of major repairs and breakdowns. Based on working conditions and user experience, a tailored maintenance schedule should be developed, while referencing the key points outlined in this guide to ensure stable and reliable engine operation.
To achieve effective management, users should complete a daily maintenance report during each engine operation. The report should include:
The date and start/end time of each shift
Routine recording of all instrument readings
Power usage
Any leaks or abnormal consumption of gas, oil, or coolant
Changes in exhaust smoke color and any unusual noises
Details about failures and proposed solutions
Keeping detailed records allows for a better understanding of the engine's condition and helps implement targeted maintenance measures to prevent faults.
Maintenance is generally classified according to engine runtime and usage as follows:
Daily maintenance (every shift)
Level 1 technical maintenance (after 100 hours of work or every 5 days)
Level 2 technical maintenance (after 500 hours of work or every month)
Level 3 technical maintenance (after 1000 to 1500 hours of work or every two months)
Regardless of the maintenance type, disassembly, inspection, and reassembly should be planned and executed step-by-step. Proper use of tools, appropriate force, and keeping parts clean and coated with anti-rust oil or grease are essential to prevent corrosion. Pay attention to the relative positions of detachable parts, structural features of non-removable components, and correct assembly clearances and adjustment methods. The engine and its accessories must be kept clean and in good condition at all times.
Below are the essential tasks for daily engine maintenance:
| No. | Maintenance Item | Procedure |
|---|---|---|
| 1 | Check the supplied combustible gas pressure | Open the gas supply valve and verify the pressure gauge on the regulator tank reads within normal range; adjust if necessary. |
| 2 | Check the oil level in the oil pan | The oil level should reach the mark on the dipstick; add the specified amount if necessary. |
| 3 | Inspect for leaks (water, gas, oil) | Eliminate any oil or water leaks at pipe joints and sealing surfaces; repair gas leaks at pipe joints, intake and exhaust pipes, and cylinder head gaskets. |
| 4 | Check engine accessory installation | Verify the stability of accessory installation and the reliability of anchor bolts connecting to machinery. |
| 5 | Check instrument readings | Observe if readings are normal; repair or replace faulty instruments promptly. |
| 6 | Clean the engine and auxiliary equipment surfaces | Wipe oil stains, water, and dust off the body, cylinder head cover, air filter, etc., using a dry cloth; remove dust from the generator, radiator, and fan using a cloth or compressed air. |
Shandong Hongfan Power Technology Co., Ltd, located in the scenic city of Jinan, Shandong Province. The company specializes in the production, sales, and technical services for diesel and gas generator sets and their parts, focusing on renowned domestic brands such as Jichai, Weichai, Shengdong, Zichai, and Sinotruk.
Our Strengths
Comprehensive Warehousing System
With two warehouses spanning over 2,000 square meters, the company ensures a fully stocked inventory of components, enabling quick response times and timely delivery to meet diverse customer needs.
Expert Technical Team
The company boasts a highly skilled technical team with over 15 key professionals experienced in engine assembly, generator set installation and commissioning, maintenance, and power station operations. The team is adept at executing medium and major repairs and on-site operations both domestically and internationally.
Product Offerings
Jinan Diesel Engine: JDEC CHIDONG Jichai 190 series,
Marine engine:B6190 G6190 C8190,S8200
Drilling engine:G12V190PZL PZ12V190B CO1200/20 CO1300/3-25 A12V190
Gas Generator: G12V190ZLDT 12V190ZDT H16V190ZLT, L20V190 L16V200
Shengdong Gas Generator: 500kW, 700kW T12V190gas generators.
Weichai Engines: 6170Z, 8170Z, CW6200, CW8200, R6160Z, WP12, and WP series.
Weichai Baudouin Series: 6M26, 6M33, 12M26, 12M33, 16M33, 12M55, M26, M33, M55 Series.
Zichai Engines: Z6170, Z8170, 6210, 8210, LB8250, LC8250, ZC6200, Z6180, Z8180, Z6150, 6300, 8300.
Generator Sets: (20-2000KW) from leading domestic brands such as Jichai, Shengdong, Zichai, and Yuchai.
Maintenance Services: Maintenance and repair services for 190 series engines.
Power Station Services: Operation and maintenance services.
Commitment to Excellence
Shandong Hongfan Power Technology Co., Ltd. is committed to delivering high-quality products and reliable services with integrity and innovation. The company has earned widespread acclaim and loyalty from customers through continuous improvement and exceptional service.
42 турбокомпрессор I комплект 6016CT.26.00 1
43 турбокомпрессор II комплект 6016CT.26Y.00 1
44 безопасный газовыпускной клапан 6016CT.14.100 1
45 "О"- образное кольцо 9-5501 24.4X3.1 30
46 клипса 6016CT.01.24 3
47 гайка головки цилиндра 601.01.06 6
48 резиновый шланг 601.01.54 2
49 "О"- образное кольцо 2-213 23.39X3.53 64
50 "О"- образное кольцо 2-228 56.74X3.53 8
51 "О"- образное кольцо 2-333 62.87X5.33 1
52 "О"- образное кольцо 75X3.55 GB3452.1 4
53 "О"- образное кольцо 2-235 78.97X3.53 2
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56 "О"- образное кольцо 100X3.55 GB3452.1 2
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58 "О"- образное кольцо 195X2.65 GB3452.1 2
59 "О"- образное кольцо 2-381 304.17X5.33 2
60 задний подузел консервации 601.01.50 1
61 передний подузел консервации 601.01.60 1
62 "О"- образное кольцо 136X3.55 GB3452.1 2
63 "О"- образное кольцо 136X5.3 GB3452.1 2
64 "О"- образное кольцо 13X1.9 Q/JC12003 4
65 медная сетка 12VB.01.10.20.03 2
66 стальная проволока 12VB.01.10.20.04 2
67 масляный щуп 6016.01.70A 1
68 медная сетка 6016.01.80.20.02/6016.01.80.20 2
69 "О"- образное кольцо 9-5501 24.4X3.1 5
70 "О"- образное кольцо 2-222 37.69X3.53 1
71 болт Z12VB.09.16 16
72 гайка Z12V.09.45A 16
73 прокладка 601.09.18 6
74 сильфон I 6016CT.09.10A 1
75 сильфон II 6016CT.09.20 1
76 датчик 127.13D.03 2
77 сопротивление 1512T1.13K.12 2
78 сопротивление 1512T1.13K.14 2
79 прокладка 1512Z.14.07 10
80 прокладка 1512T.14.05 2
81 прокладка 3412T.14.01 1
82 "О"- образное кольцо 75X5.3 GB3452.1 2
83 резиновая прокладка 601.20.24A 2
84 "О"- образное кольцо 25X2.65 GB3452.1 1
85 "О"- образное кольцо 28X2.65 GB3452.1 1
86 "О"- образное кольцо 2-222 37.69X3.53 2
87 "О"- образное кольцо 85X3.55 GB3452.1 3
88 "О"- образное кольцо 90X3.55 GB3452.1 3
89 "О"- образное кольцо 109X5.3 GB3452.1 1
90 "О"- образное кольцо 9-5501 24.4X3.1 5
91 "О"- образное кольцо 2-222 37.69X3.53 1
92 соединитель резинового шланга 22II-1100 Q/CNPC-JC14029 2
93 соединитель резинового шланга 22II-2500 Q/CNPC-JC14029 2
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95 соединитель трубы 601T.24.04 3
96 прокладка 601T.24.11 6
97 прокладка 631.24.05 2
98 "О"- образное кольцо 25X2.65 GB3452.1 7
99 cвязь труб 631.24.170 2
100 крышка свечи 3412T.90.03 2
101 толкатель 601.06.30 6
102 "О"- образное кольцо 601.21.05 8
103 торцевое мембранное уплотнение 601.22.07 2
104 "О"- образное кольцо 2-360 148.59X5.33 1
105 "О"- образное кольцо 190X3.55 GB3452.1 2
106 герметическое кольцо B40X62X8 GB9877.1 1
107 электронный стартер 6016.46D.10X 1
108 шайба 601.03.21 128
109 медная шайба Q/JC14009 10 16
110 медная шайба Q/JC14009 12 16
111 медная шайба Q/JC14009 16 3
112 медная шайба Q/JC14009 18 1
113 медная шайба Q/JC14009 24 19
114 медная шайба Q/JC14009 30 85
115 медная шайба Q/JC14009 42 64
116 запорное кольцо GB894.1 40 32
117 электрический маслянный насос 6016.54.00 1
118 подпорка коромысла 601.03.20.03 2
119 втулка 3012.01.44 6